TRP -Heavy duty turntable positioners

The TRP series of welding table positioners cover a range of 13 different models, with capacities from 300 to 25000 Kg.

By correct positioning of weldment, using the tilt and the rotation of the table, considerable benefits can be gained in both speed and quality. The structure of heavy duty turntable positioner has been designed to support the expected loads with no vibrations or elastic deformation that could interfere with the quality of the weld. The part-holder tables are supported on preloaded ball-bearing thrust plate that ensure long-term reliability.
Rotation is provided by a motor-driven reduction unit which engages in the thrust plate toothing. The motor is supplied on c.a. with speedometer that keeps constant the rotations speed, even if eccentric loads cause a change in the torque factor.
For the models TRP 300 - TRP 1200 the tilt movement is achieved by means of electrically operated gearing in c.a.
For the models TRP 2000 - TRP 25000 the tilt movement is achieved by hydraulic cylinder with security valve and “overcenter” valve that keeps constant the tilt speed, even if eccentric loads cause a change in the tilt factor. For the electric continuity of the table a current carrying terminal is used with a self-cleaning , sliding contact (copper - broze) carrying 500A. All the electricals are housed in a relay box inside the positioner. On the door are installed all the buttons for the positioner motions and the welding process.

A remote control is also provided, with the same controls and cable length of 5 mt. Operator’s controls are stepped down to 24 V for safety.

TRP Technical values

Image

TRP series tech values

TRP
Model
capacity
kg
Ø table
mm
Torque
Kgm
Bending
moment

Kgm
Rotaion
speed
rpm
Inclination A
mm
B
mm
Weight
kg
Earth
Amp
300 300 500 15 50 0.300-3.00 Electric  760  835  160  500
500 500 700 50 90 0.070-2.10 Electric  800  920  360  500
800 800 800 75 210 0.056-1.68 Electric  840  920  440  500
1200 1200 900 90 310 0.047-1.43 Electric  840  920  560  500 
2000 2000 1200 210 550 0.020-0.70 Oleodinamic  900  1010  1030  500
3000 3000 1300 420 820 0.018-0.60 Oleodinamic  950  1040  1300  500
4500 4500 1400 500 1150 0.019-0.58 Oleodinamic 1000  1060  1500  500
6000 6000 1500 700 2000 0.017-0.50 Oleodinamic  1030  1090  2000  800
8000 8000 2000 900 2500 0.013-0.40 Oleodinamic  1100  1300  3500  800
12000 12000 2000 1300 4000 0.011-0.34 Oleodinamic  1300  1500  5200  800 
15000 15000 2000 1600 5000 0.010-0.30 Oleodinamic  1570  1750  6300  800 
20000 20000 2200 2200 6500 0.009-0.28 Oleodinamic  1800  1950  9000  800 
25000 25000 2500 3000 12000 0.008-0.25 Oleodinamic  1770  2090  14000  800

TRP - heavy duty turntable positioners series is completed by two more models: TRFO and TREV/TRFV:

TRFO
Fixed horizontal turning table (for welding applications)

Fixed horizontal turntable ideal for vertical positioning of large tanks.

TRFO

 TRFO Tech data:


TRFO
Model
Caypacit
kg
Dish
Ø

mm
Torque
Kgm

Optional
Rays
Dish Thickness
E mm
Dish height
H mm
Rot.
min
rpm
Rot.
max
rpm
max Ø  at 25 cim/min
mm
min Ø
mm
1000 1000 800 50 4 20 500 0.040 1.20 2000 270
3000 3000 1000 120 4 20 500 0.027 0.80 3000 400
5000 5000 1200 210 6 25 500 0.020 0.60 4000 540
8000 8000 1200 420 6 25 500 0.016 0.48 5000 670

TREV

TREV - Raisable Vertical Turning Table (for welding applications)

The movement is obtained with a hydraulic cylinder controlled by PLC mod. TREV For these types of turntable there are two versions:

  • A) with the units fixed on the floor
  • B) with the idle unit movable on tracks.

 

TRFV

 

TRV - Vertical turning table (for welding applications)

(vertical turntable) with opposed turntable for positioning big works such as: trucks frames, coach, basements etc. The main configurations of such system may be divided into two different types:

  • With fixed horizontal axis mod. TRFV
  • With raisable horizontal axis.

 

TREV

For both types we can have the two tables (drive and idle) fixed to the ground or the idle one mobile on a trolley (empty translation).


TRFO schema


TRFV Series Technical Features


TRFV
Model
Payload
T. mot.
kg
Payload
T. mot. +
T. idle kg

Mt
kgm

Mf
kgm

A
mm

Speed
min
rpm
Speed
max
rpm
Table Ø
D mm
Height
table centre height
H1 mm
1000 500 1000 110 250 500 0.040 1.20 800 1000
3000 1500 3000 210 750 500 0.027 0.80 800 1000
5000 2500 5000 420 1250 500 0.020 0.60 1000 1000
10000 5000 10000 800 2500 500 0.019 0.58 1200 1300
16000 8000 16000 1300 4000 500 0.013 0.40 1500  1500
25000 12500 25000 1600 6250 500 0.012 0.36 1500  1600

MECOME S.R.L.

Via Fornace II strada, 22, 35010 Arsego di San Giorgio delle Pertiche,(PD) Italy

Tel. +39 049 9330425, Fax +39 049 9330434, e-mail: info@mecome.it,  PD n. 01145830285, R.E.A. PD n. 188156, CAP. Soc. € 100.000,00 i.v.

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